Jack Stands/Ramps
If you are going to be working underneath your car, please, Please,
PLEASE use jack stands or ramps! Always make sure the parking brake
is set, the car is in gear, and chock the wheels. I've heard way too many
stories of people being severely maimed and killed by not following simple,
basic safety rules.
Factory Repair Manual
One of the first things you'll need is a Bentley
Manual. Don't buy it directly from them, though. You can get it cheaper
from The Parts Connection (800-517-6060),
TMC
Publications,
Barnes &
Noble, or
Amazon. The one for my
Coupe also covers the 80 and 90 from 1988 through 1992. The old version
was a two volume set: a general repair manual, and a separate electrical
troubleshooting guide. They just released an updated version that includes
both topics in one book, so make sure you get that one.
AllData CD-ROM
I've also got the AllData CD-ROM,
but I haven't used it much. At $25 it's no big loss. It's got some useful
information in it, but it's nowhere near as complete as the Bentley. The
TSB version might be more helpful than the general repair that I got.
Metric Tools
You'll need a good set of metric sized tools. If you try to use close-fitting
standard sizes, you'll end up rounding off bolts and generally causing
more problems than you fix. Both sockets and hex keys are widely used on
these cars.
General Hardware
Of course, a good collection of screwdrivers and pliers is a must.
You should definitely have a couple of good quality torque wrenches. You
don't want to be stripping threads by over-torqueing or having things fall
off because of under-torqueing. A small hammer and rubber mallet will come
in handy, too. (Big hammers break things too easily.)
VAG 1115
This is a little tool that the dealer mechanics use to read the
fault
codes from your computer. It's designed to work with the early '90
model cars, but it should work for the the late '90 and all '91 models
too. I don't know what the dealer would charge you for the little 1115,
if they even sell those things. It's easier to just build one yourself!
There are two options:
Insert
a bulb into the "Check Engine" light in the instrument
cluster. Only California market cars had this bulb installed, but all
cars are wired for it. When this bulb is installed, it can be used to flash
the ECU fault codes. All you need
to trigger the fault code output is two pieces of wire connected to the
A1 and B1 slots in the driver's footwell. As an added bonus, it will flash
whenever a fault code is registered, telling you it's time to pull the
codes.
Basically,
the VAG 1115 is just a light-emitting diode (LED) with a built-in resistor.
You can buy a similar diode at any place like Radio Shack, or you can use
a regular LED and a 0.25W 330 ohm resistor as pictured at right. Instead
of alligator clips, you'll need to use something that will fit in the diagnostic
connectors in the driver's footwell (very small spade connectors or just
bare stiff wire).